PCL provides a range of mould technologies, casting systems and services to the sanitaryware industry worldwide.
Our high-pressure casting systems are in successful operation in five different continents producing all types of sanitaryware.
Many major manufacturers have demonstrated their satisfaction by purchasing additional PCL systems following the installation of their first machine.
The key to our success is the ability to combine a detailed understanding of mould technology, casting systems machinery design and ceramics process knowledge to achieve innovative solutions to customer’s casting problems.
PCL has the experience of manufacturing an unprecedented number of single and multi-cavity pressure casting moulds during the last two decades to produce the full range of solid and drain cast sanitaryware products including:
A full range of three, four and five-part open and stuck on rim bowls
PCL Ceramics blends high-quality mould material in house and supplies it as three separate components. These components are easily mixed with water to produce our mould making material.
This material has a proven track record and with its superior performance and long casting life, it will provide an economical solution to in house mould manufacture when compared to cheaper lower-quality materials.
Our high-pressure casting machines
Our two-part mould casting machine range produces a full range of sanitaryware pieces. The PC570 and PC120 multi mould overhead beam systems can cast items in both vitreous and fine fireclay ranging from small wash basins to large shower trays.
PCL has several bowl machines capable of producing the full range of WC bowls. Our PCB multi mould system offers the capability of producing 8 bowls in one cycle. Our revolutionary RotoBowl is a modular system and can produce both open and stuck on rim bowls on the same cell.
PCL can supply a number of machine upgrades to our casting systems to increase their flexibility and further improve productivity and ease of use.
In addition to our standard range of machines PCL can design and build a machine to suit your specific casting requirements to an agreed specification.