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Mould design, modelling and manufacture
PCL have manufactured an unprecedented number of single and multi-cavity pressure casting moulds during the last decade to produce the full range of solid and drain cast products for sanitaryware, tableware and technical ceramics.
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Tableware |  |
Shower Trays |  |
W.C. Bowls |
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Solid Tanks/Covers |  |
Pedestals |  |
Squat Pan |
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Basins/Drop Ins |  |
Urinals |  |
Hollow Tanks/Covers |
PCL provides a full range of modelling, blocking and casing services in addition to manufacturing the moulds themselves. PCL moulds have the following key design features:
• Fine Pore Structure – More tightly controlled pore structure than other resin moulds which:
• Greatly improves product surface quality
• Reduces susceptibility to mould blinding • Avoids water flushing between casts.
• Long Life – PCL moulds are guaranteed to achieve a minimum of 20,000 casts per mould but many continue to operate considerably in excess of 60,000 cycles
• Leak Free Sealing Faces and a Pin and Bush Alignment System – Produces high quality cast ware requiring minimal fettling
• An Integral Air Distribution System – Ensures uniform release of the piece
• A Reusable Reinforcing Frame – Distortion free and safe mould operation
• A System of “Stops” – Different mould styles can be mixed.
